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NACA 0030 Foil Legs — Battery Placement, Compartment Design & Safety Assessment
The batteries only need to extend 2.1 – 3.1 ft up from the bottom of each leg (starting about 6 inches above the keel). This uses less than half of the submerged depth, keeping the center of gravity very low. The multi-compartment approach with waterproof floors and a sealed trailing edge provides excellent safety margins.
Each leg is a NACA 0030 symmetric foil with an 8.5 ft chord, truncated at 8.0 ft (removing the last 0.5 ft of trailing edge). The span (vertical length) is 14.5 ft. Maximum thickness is 30% of chord = 2.55 ft (30.6 inches) at the 30% chord station.
| Station (x/c) | Distance from LE | Total Thickness | Notes |
|---|---|---|---|
| 0.00 | 0.00 ft | 0.0 in | Leading edge point |
| 0.05 | 0.43 ft | 18.1 in | |
| 0.10 | 0.85 ft | 23.9 in | |
| 0.15 | 1.28 ft | 27.3 in | |
| 0.20 | 1.70 ft | 29.3 in | |
| 0.30 | 2.55 ft | 30.6 in | Maximum thickness |
| 0.40 | 3.40 ft | 29.6 in | |
| 0.50 | 4.25 ft | 27.0 in | |
| 0.60 | 5.10 ft | 23.3 in | Near compartment wall |
| 0.65 | 5.53 ft | 21.1 in | Proposed dividing wall |
| 0.70 | 5.95 ft | 18.7 in | Thin compartment |
| 0.80 | 6.80 ft | 13.4 in | Thin compartment |
| 0.90 | 7.65 ft | 7.4 in | Thin compartment |
| 0.941 | 8.00 ft | 4.8 in | Truncated trailing edge |
Cross-section view of one leg (looking down from above). Blue zone = battery & access compartment. Yellow zone = sealed buoyancy. Red dashed line = structural watertight wall. The conduit pipe (⚡) runs along the truncated trailing edge.
Using the stated geometry: 13 ft of leg exposed below the triangle, 50% submerged (6.5 ft below the waterline).
| Parameter | Per Leg | Total (3 Legs) |
|---|---|---|
| Submerged depth | 6.50 ft | — |
| Submerged volume | 95.8 ft³ | 287.4 ft³ |
| Buoyancy (× 64 lb/ft³) | 6,131 lbs | 18,394 lbs |
| Battery allocation (25%) | 1,533 lbs | 4,598 lbs |
| Remaining weight budget (75%) | 4,598 lbs | 13,796 lbs |
The foil cross-section is divided into two zones by a watertight structural wall at 65% chord (5.53 ft from leading edge):
| Compartment | Chord Range | Cross-Section Area | Purpose |
|---|---|---|---|
| Thick (forward) | 0 – 65% (0 – 5.53 ft) | 11.98 ft² | Batteries, access, equipment |
| Thin (aft) | 65 – 94% (5.53 – 8.0 ft) | 2.76 ft² | Sealed buoyancy chambers |
The battery pack volume per leg is approximately 10.2 ft³ (at ~150 lb/ft³ pack density). These batteries sit on a floor platform starting ~0.5 ft above the keel of the leg (to allow inspection clearance and drainage). The required height depends on the fill factor — the fraction of the thick compartment cross-section actually occupied by battery modules (vs. access space, structure, wiring, BMS):
| Fill Factor | Effective Area | Height of Battery Stack | Total Height from Bottom | Comment |
|---|---|---|---|---|
| 50% | 5.99 ft² | 1.7 ft | 2.2 ft | Tight packing, minimal access |
| 40% | 4.79 ft² | 2.1 ft | 2.6 ft | Recommended balance |
| 30% | 3.59 ft² | 2.8 ft | 3.3 ft | Generous access & structure |
| 25% | 3.00 ft² | 3.4 ft | 3.9 ft | Very generous access |
Side-view schematic of one leg. Colors: gold = battery zone, purple = power electronics, green = access spaces. Red = critical waterline bulkhead. Green bars = waterproof platforms with hatches. The battery array sits in the lowest ~2–3 ft, well below the waterline.
| Platform | Height from Bottom | Type | Purpose |
|---|---|---|---|
| Bottom Seal | 0 ft | Welded | Sealed hull bottom, drainage sump at very center |
| Battery Floor | ~0.5 ft | Waterproof | Batteries sit on this platform; slight gap below for drainage and bottom inspection |
| Battery Access | ~2.6 – 3.5 ft | Waterproof + Hatch | Top of battery zone; hatch allows climbing down to service batteries below |
| Equipment Zone | 3.5 – 6.5 ft | Open internal | Space for inverter, charge controller, wiring runs (accessible from platform above) |
| Waterline Bulkhead | 6.5 ft | Heavy Waterproof + Sealed Hatch | Critical safety floor — prevents flooding of below-waterline compartments from above |
| Upper Access | ~10 ft | Standard | Access platform in above-water section; can reach down through waterline hatch |
| Triangle Floor | 13 ft (top of exposed leg) | Structural | Top of leg integrates with triangle floor structure |
The thin aft compartment (2.76 ft² cross-section) is divided into 2–3 sealed vertical chambers (e.g., below waterline, at waterline, above waterline). Each is fully sealed with no access hatches — they exist purely for reserve buoyancy and puncture protection. If the thick compartment is breached, the thin compartment keeps the leg afloat.
| Scenario | Buoyancy Loss | Remaining Buoyancy | Outcome |
|---|---|---|---|
| Normal operation | — | 18,394 lbs | Design draft at 50% submersion |
| One leg thick compartment floods (below waterline only) |
−4,983 lbs | 13,411 lbs | Significant list; trim adjustable by shifting weight to other legs. Triangle stays above water if total weight permits. |
| One leg thick + thin compartments both flood below waterline |
−6,131 lbs | 12,263 lbs | One leg effectively lost. Other two legs provide 12,263 lbs. Triangle structure likely partially submerged — if the triangle hull is watertight, it provides emergency buoyancy. |
| One leg thick compartment floods, but only below battery-access floor (0 – 3.5 ft section) |
−2,685 lbs | 15,709 lbs | Moderate list. Horizontal waterproof floor at 3.5 ft stops flooding from spreading upward. Very manageable. |
With batteries sitting submerged below the waterline, the surrounding seawater provides passive temperature regulation. LiFePO4 batteries perform best at 15–35°C, and the ocean acts as a massive heat sink. This is an excellent arrangement for battery longevity. In tropical waters (~28°C), the hull itself acts as a cooling plate. Consider thermally coupling the battery modules to the hull wall for enhanced heat transfer.
At the widest section (30.6 inches total, ~30 inches internal), you have room for:
The foil cross-section narrows significantly toward the leading edge (18 inches at 5% chord) and the trailing edge of the thick compartment (21 inches at 65% chord). The widest point (30.6 inches at 30% chord) gives the most room. Design the primary access hatch at the widest section. Consider:
The stated packing arrangement (3 legs end-to-end on the right, 3 wall/frame sections on the left) fits within the High Cube 45ft container:
| Item | Dimensions | Fit Check |
|---|---|---|
| 3 legs end-to-end (thin edge up) | 3 × 14.5 = 43.5 ft long × 8.0 ft wide × 8.5 ft tall (max) | ✓ Fits 44.6 × 7.7 × 8.9 ft container (tight on width — may need 2 legs stacked + 1 leg) |
| 3 wall/frame sections | Each 41.3 ft × 7 ft × structure depth | ✓ Fits along length if angled or stacked |
| Container max weight | ~18,400 lbs total seastead weight | ✓ Well within 62,000 lb limit |
The design elegantly solves the dual challenge of keeping heavy batteries low while maintaining accessible, flood-safe compartments. The thick forward compartment provides ample room for batteries and a human, while the thin sealed trailing edge acts as a passive safety buoyancy reserve.