Here's the analysis wrapped up as a standalone HTML page you can drop straight into your site: ```html Dinghy-Driven Helical Mooring Screws — Time, Torque & Lever-Bar Sizing

Dinghy-Driven Helical Mooring Screws

Installation time, torque, and lever-bar sizing for a 10 hp dinghy circling method — typical Caribbean sand bottom.

1. Quick answers

6″ single helix → 7 ft deep12″ single helix → 11 ft deep
Time per screw ~20 min (range 15–30) ~45 min (range 35–70; more in dense sand)
Peak install torque 250–450 ft-lb 1,800–3,000 ft-lb
Recommended bar pick 10 ft × 1.5″×1.5″×3/16″ 6061-Al square tube
alt 10 ft × 1.5″ Sch 40 galv. pipe
pick 12 ft × 3″×3″×3/16″ 6061-Al square tube
alt 12 ft × 3″×3″×1/4″ 6061-Al (if dense sand expected)
Bar weight ~12 lb (Al)  /  ~27 lb (steel pipe) ~30–39 lb (Al)  /  ~86–91 lb (steel — not recommended for dinghy handling)
Longer bar for big helix? No — 10 ft is plenty (torque demand is tiny) Yes — 12 ft (vs 10 ft) cuts rope pull ~17%; beyond ~14 ft handling and circle time hurt
Reinforced eye end Optional (light duty) Yes — fork + cross-bolt + sleeve plug, adds only 4–6 lb

2. How the circling method works (and its limits)

Two simple relations govern everything:

Torque available  ≈  (usable thrust) × (radius R of the dinghy's circle)
Rope tension   F = T ÷ (L × sinθ)   (L = bar length, θ = rope-to-bar angle, keep θ ≈ 90°)
orbit radius R screw eye (pivot) bar (L) rope — keep ≈90° to bar dinghy (thrust) θ
Steady-state geometry. A bigger orbit (R) buys torque but costs time per revolution; a longer bar (L) keeps rope tension low. The rotating pull averages out sideways loads, which helps the screw stay plumb.

3. Expected installation torque (medium-dense carbonate sand, φ ≈ 30–34°)

ScrewAvg. torque over runPeak torque (at final depth)
6″ helix → 7 ft150–250 ft-lb250–450 ft-lb
12″ helix → 11 ft800–1,500 ft-lb1,800–3,000 ft-lb
Caribbean caveat: carbonate/shelly sand varies a lot. Loose carbonate sand installs easier than these numbers; dense or shelly layers can add 50–100%. Probe each spot first (hook off the dinghy or a quick dive) for coral heads before committing.

4. Time estimates

6″ × 7 ft  →  ≈ 20 minutes per screw (15–30)

12″ × 11 ft  →  ≈ 45 minutes per screw (35–70)

Budget note: a full mooring is 6 screws (2 per corner × 3 corners) → roughly 2–3 hours of screw time for the prototype, 4–6 hours at full size. That's very feasible with the dinghy method — and confirms your plan for a motorized driver later (only ~2.5–5 hp at 5–10 rpm is needed for 2,500 ft-lb).

5. Lever bar selection

The bar root (at the eye) carries the full torque in bending — the moment tapers linearly to zero at the tip. Sizing rule: section modulus S ≥ T×12 / 20,000 (20 ksi working stress).

For the 6″ screw (design M = 5,400 in-lb)

Bar (10 ft)S (in³)StressSafety factorWeight
1.5″×1.5″×3/16″ 6061-T6 sq tube  pick0.3814.1 ksi2.5~12 lb
1.5″ Sch 40 galvanized pipe  alt0.3316.6 ksi2.2~27 lb
1.25″ solid steel square0.3316.6 ksi2.2~53 lb — avoid

For the 12″ screw (design M = 30,000 in-lb)

Bar (12 ft)S (in³)StressSafety factorWeight
3″×3″×3/16″ 6061-T6 sq tube  pick1.8616.1 ksi2.2~30 lb
3″×3″×1/4″ 6061-T6 sq tube  margin2.3312.9 ksi2.7~39 lb
3″ Sch 40 steel pipe1.7217.4 ksi2.1~91 lb
3″×3″×3/16″ steel sq tube1.8616.1 ksi2.2~86 lb

6. Reinforced eye end — off-the-shelf or build?

Your instinct is correct: the eye end is the critical section (full torque in bending, regardless of bar length). There is no standard catalog bar with a reinforced end suited to this duty — breaker bars are too small, digging bars are solid and heavy, torque-wrench extensions are uniform. Nearest useful raw stock: A500 square tube plus a 2″ trailer-receiver tube section for the fork. Making one is very reasonable — a weld shop needs about an hour, or build it bolted with no welding at all: