Low-Waterplane-Area Catamaran — Minimal Viable Product for Caribbean Family Cruising
This design rejects the traditional "barge" (high stability at dock, slams in waves) and the "SWATH" (complex curved struts, expensive build). Instead, it uses vertical circular cylinders as hulls.
The design solves the contradictory requirements (Stability in Chop vs. Comfort in Swell) via Waterplane Area Inertia.
| Load | Power | Hours | kWh/day |
|---|---|---|---|
| Propulsion (2.5 kts @ 8kW) | 8 kW | 6 h | 48 |
| House Loads (AC, Fridge, Water, Comms) | 3.5 kW | 24 h | 84 |
| Total Demand | 132 |
Margin: ~12 kWh/day surplus (battery top-off / cloudy days / desalination). No diesel required for normal ops.
All living space on one level (Bridgedeck). No stairs/ladders in daily life. Hulls are for machinery/tanks/storage only.
| Level (Depth) | Port Hull | Starboard Hull |
|---|---|---|
| 0m – -1.5m (Bridgedeck Base) | Access Hatch / Mechanical Room | Access Hatch / Electrical Room |
| -1.5m – -4.5m | Fresh Water (10T) / Grey Water | Black Water / Ballast Water |
| -4.5m – -6.5m | Battery Bank (50 kWh) / Pod Motor | Battery Bank (50 kWh) / Pod Motor |
| Bottom Dome | Diesel Gen / Fuel (500L) / Anchor Chain | Watermaker / Dive Compressor / Spares |
Designed for Chinese Fabrication (Jiangsu/Zhejiang yards) → 40ft HC Containers → Caribbean Assembly (2 weeks, crane + welders).
| Container | Contents | Weight (Est.) |
|---|---|---|
| #1: Hull Kit A | 2x Hull Tubes (18m long, 1.8m OD, nested), Bulkheads, Pod Mounts, Ballast valves. Cut in 3×6m sections with flange rings. | ~22 T |
| #2: Hull Kit B | Duplicate of #1 (2nd Hull). Internal pipe/pre-wiring harnesses pre-installed. | ~22 T |
| #3: Superstructure Kit | Deck Beams (Aluminum 6082-T6 trusses), Floor Cassettes (Sandwich GRP), Wall/Roof SIP Panels, Solar Frames, Wing Hinges, Windows, Interior Fit-out modules (flat-pack). | ~18 T |
Goal: <50% cost of comparable volume Catamaran (e.g., Lagoon 55 / Outremer 51 ~$1.5M+).
| Category | Spec / Qty | Unit Cost | Total |
|---|---|---|---|
| Hull Structures (Steel/Alu) | 45T @ $4,500/T (China fab) | $202,500 | |
| Superstructure (Alu SIP Panels) | 18T @ $8,000/T | $144,000 | |
| Propulsion (2x 15kW Pods + Cables) | Oceanvolt / Equivalent | $45,000 | $90,000 |
| Energy (26kWp Solar + 100kWh LFP + BMS) | Commodity Cells + Victron | $85,000 | |
| Systems (Water, Waste, AC, Nav, Anchor) | Marine Grade | $75,000 | |
| Interior Fit-out (CNC Flat-pack) | Birch Ply / HPL | $45,000 | |
| Shipping (3x 40HC CN → Caribbean) | ~$5k/container | $15,000 | |
| Assembly Labor (Caribbean, 2 wks) | Welders + Crane Rental | $35,000 | |
| Engineering / Class / Cert (RINA/BV) | Cat 0 / Unrestricted | $40,000 | |
| TOTAL ESTIMATED BUILD COST | $731,500 | ||
| + 15% Contingency / Owner Changes | ~$840,000 | ||
Verdict: **~$840k** vs **$1.5M+** for production cat. **44% Cost Reduction.** Achieved via: Steel/Alu hulls (vs GRP mold), Containerized shipping (no yard overhead), DIY Assembly (no 18-month build slot), Simple Geometry (no complex curves).