```html Seastead Leg Structural Analysis

Seastead Leg — Lateral Load & Wave Analysis

This is an engineering estimate of how much lateral (side-on) force one of the NACA-foil buoyancy legs can take before it breaks, and roughly what wave height could produce that force. A real design would need a qualified naval architect and FEA — these numbers are order-of-magnitude sanity checks.

1. Leg geometry and material

ParameterValue
Leg length (total)19 ft (5.79 m)
Submerged length9.5 ft (2.90 m)
Chord (fore–aft)10 ft (3.05 m)
Thickness (max width across foil)3 ft (0.914 m)
Wall thickness0.5 in (0.0127 m)
MaterialMarine Al (5083-H116)
Yield strength σy~215 MPa (31 ksi)
Ultimate strength σu~305 MPa (44 ksi)

2. Treating the leg as a cantilever beam

The leg is fixed to the triangle frame at the top and acts as a cantilever sticking down into the water. Side loads bend it about its weak axis (the 3-ft thickness direction). We model it as a hollow rectangular tube, 3.05 m (chord) × 0.914 m (thickness) with 12.7 mm walls. For side loads, the bending is about the chord-line axis, so the relevant depth is the 0.914 m thickness.

Second moment of area (hollow rectangle, bending about chord axis):

I = (B·H³ − b·h³) / 12
where B = 3.05 m, H = 0.914 m, b = 3.025 m, h = 0.889 m.
I ≈ (3.05 × 0.764 − 3.025 × 0.702) / 12 ≈ 0.017 m⁴

Section modulus:
S = I / (H/2) = 0.017 / 0.457 ≈ 0.0372 m³

3. Maximum bending moment the leg can carry

Myield = σy · S = 215 × 10⁶ × 0.0372 ≈ 8.0 × 10⁶ N·m

Multimate = σu · S ≈ 1.14 × 10⁷ N·m

4. Convert to distributed side force along the leg

A uniformly distributed load w (N/m) over the full 5.79 m leg, cantilevered at the top, gives max moment at the root:

M = w · L² / 2w = 2M / L²

Limitw (N/m)Total force F = w·LTotal force (lbf)
Yield≈ 477,000 N/m≈ 2.76 MN≈ 621,000 lbf
Ultimate (break)≈ 677,000 N/m≈ 3.92 MN≈ 881,000 lbf
A uniformly distributed side load of roughly 2.8 MN (≈ 620,000 lbf) total across the full leg would begin to yield the aluminum; about 3.9 MN (≈ 880,000 lbf) would fracture it.
Caveats: This assumes a clean hollow foil section with no internal bulkheads or stiffeners (which would raise the limit), and no stress concentrations, welds, fatigue, or buckling (which would lower it). Thin-wall buckling of the compression face is often the real failure mode well before full yield — a knockdown of 2×–3× on these numbers is realistic. Assume a safe working load of roughly 1 MN (225,000 lbf) per leg.

5. What wave could produce that force?

Only the submerged portion (2.9 m) actually sees wave loading. Two main effects:

Using ρ = 1025 kg/m³, submerged projected side area A = 2.9 m × 3.05 m ≈ 8.85 m², Cd ≈ 1.2 (side-on to a foil is a bluff face), Cm ≈ 2.0, submerged volume ≈ 6 m³.

For a deep-water wave, the horizontal orbital velocity at the surface is roughly u ≈ π H / T, where H is wave height and T is period. For a typical ocean wave of given height, T ≈ 3–5 s for short seas, longer for swell.

Wave height HPeriod T (typical)Orbital vel. uDrag forceInertia forceTotal peak side load
1 m (3 ft)4 s0.79 m/s~3,400 N~15,000 N≈ 18 kN (4,000 lbf)
2 m (6.5 ft)5 s1.26 m/s~8,600 N~19,000 N≈ 28 kN (6,300 lbf)
4 m (13 ft)7 s1.80 m/s~17,700 N~19,000 N≈ 37 kN (8,300 lbf)
8 m (26 ft)10 s2.51 m/s~34,400 N~19,000 N≈ 54 kN (12,000 lbf)
15 m (49 ft) — extreme14 s3.37 m/s~62,000 N~19,000 N≈ 81 kN (18,000 lbf)

Even in a 15 m rogue wave, the direct hydrodynamic side load on one leg is on the order of 80 kN, which is roughly 1% of the leg's breaking strength. So pure wave drag/inertia is nowhere near enough to break the leg.

6. Where the real risk comes from: slamming and breaking waves

What actually loads these small-waterplane legs near failure is wave slamming — a plunging breaker hitting the side of the leg. Slamming pressures are typically:

Pslam = ½ ρ Cs, with Cs = 3 to 6

If a breaking wave crest hits the leg at ~10 m/s with Cs ≈ 5:
P ≈ 0.5 × 1025 × 5 × 100 ≈ 260 kPa

Over a patch of, say, 1 m × 3 m = 3 m² of the leg, that's about 780 kN concentrated load — within striking distance of the yield envelope if it hits high on the leg (large moment arm). Slamming from a breaking wave of roughly 8–12 m (25–40 ft) hitting squarely on the side is the scenario that could realistically approach leg failure.

7. Summary

Estimates only. Local plate buckling, weld fatigue, corrosion, and combined axial + bending loads (the leg also carries the seastead's weight in compression) must be checked in a full design.

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